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Inline Online Analysis » MD100 Online Microwave Moisture Monitor

MD100 Online Microwave Moisture Monitor


Moisture measurement has always been an important process parameter. Traditionally this has been carried out using the conventional laboratory real time analysis of a manual sample. Not only is this an expensive and time consuming process, but the time taken to provide the result means that the information is only of historical value.
 
During the time interval between taking the sample and reporting the result, operational conditions may have changed and the reported result may no longer be valid.
 
The IMP MD100 On-Belt Moisture Measurement System now allows the accurate measurement of moisture in real time. This ready availability of moisture information allows proactive process control actions, and this information can be used in a number of ways including:
 
  • Metallurgical engineering /process accounting 
  • Diverting excessively moist material away from vulnerable downstream processes 
  • Feedback control to a dryer circuit 
  • Feed forward/back control to spray bars for dust control 
  • Product net weight monitoring for quality control purposes 
  • Product moisture/dry mass contract compliance
 
The microwave moisture technique has been found to be suited to a wide range of materials including: coal, iron ore, chrome, platinum ore, gold ore, wood flake, bauxite, sugar, bagasse, sand, mineral sands, foods, chemicals, etc. 
 
 
Technical specifications
 
Conveyor width: <1400 mm as standard (Custom frame required for >1400 mm)
Conveyor speed: No limit
Material top size: Typically up to 300 mm (material dependent)
Bed depth range: Typically 20 - 300 mm (material dependent)
Moisture range: 0 - 80 %
Instrument precision: 0.1% ultimate precision

 

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